A New Era in Surface Finishing Technology
We are proud to announce the commissioning of ourstate-of-the-art 378-meter automated powder coating production line, representing aquantum leapin finishing capabilities for our manufacturing operations. This advanced system integrates13-stage washing and phosphating pretreatmentwith cutting-edge electrostatic application technology to deliverunrivaled finish quality, durability, and production efficiency.
Key Features of Our New Powder Coating Line
1. Comprehensive 13-Stage Pretreatment System
Our proprietary13-stage washing and phosphating processensures optimal surface preparation:
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Alkaline degreasing(3 stages) – Complete oil/contaminant removal
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Surface activation– Enhances coating adhesion
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Zinc phosphating(5 stages) – Superior corrosion resistance
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Passivation & rinsing(4 stages) – Final surface refinement
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Deionized water rinse– Eliminates water spotting
2. Advanced Automated Coating System
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378-meter continuous conveyorfor high-volume production
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Programmable logic control (PLC)for precise process management
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Automatic gun reciprocatorswith 360° coverage
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Infrared curing ovensfor uniform film formation
3. Eco-Friendly & Efficient Operation
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Closed-loop water recyclingreduces consumption by 40%
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Powder recovery systemachieves 98% material utilization
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Low-VOC emissionsmeet stringent environmental standards
Technical Specifications
| Parameter | Specification |
|---|---|
| Line Length | 378 meters (1,240 feet) |
| Pretreatment Stages | 13-stage washing/phosphating |
| Curing Method | Infrared + convection hybrid |
| Max Part Dimensions | 2.5m (L) × 1.8m (W) × 1.2m (H) |
| Production Capacity | 8,000-12,000 m²/day |
| Coating Thickness | 60-120 μm (adjustable) |
Benefits for Our Customers
✅Enhanced Durability– Phosphating pretreatment doubles corrosion resistance
✅Flawless Finishes– Automated application ensures uniform coverage
✅Faster Turnaround– 30% increased throughput vs conventional lines
✅Sustainable Production– Reduced waste and energy consumption
Applications & Industries Served
Our new line accommodates a wide range of products:
✔ Architectural aluminum profiles
✔ Automotive components
✔ Industrial machinery parts
✔ Outdoor furniture & fixtures
✔ Electrical enclosures
Experience the Difference
This multimillion-dollar investment reinforces our commitment totechnological leadershipin surface finishing. Partners can now benefit from:
🔹Shorter lead timeswith 24/7 production capacity
🔹Tighter quality controlwith automated monitoring
🔹Expanded finishing options– textures, metallics, special effects